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Mudflap Girl FXR Part 13 New Paint and More

Lots of Upgrades including Crane Ignition, Centramatic Wheelbalancers, Digital Dawg Electronics and PM Grips and Pegs

By Bandit with photos by Wrench
4/9/2013


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Here's the link to Part 12: http://www.bikernet.com/pages/Mudflap_Girl_FXR_Part_12She_meets_SS.aspx



Okay, so my Mudflap Girl FXR was running fine and I enjoyed every ride with the bare chassis, but I got a hair to treat the frame and powder coat some parts, but the corrosion treatment made the frame look almost black, and I didn’t want to build another black motorcycle.





I also had some tech obligations. I needed to test the new Centramatic wheel balancers. I needed to install new Spitfire rocker axles in the girders and tack weld them into place. Then the bros at Digital Dawg contacted us and told us about their new keyless ignition. Suddenly I was inspired. I had installed a marine ignition switch in the backbone of the frame, and Saddlemen carefully made me a seat that fit, but reaching in to install the key was a pain in the ass. I started to work with Bruce McKinley from Digital Dawg, and the keyless system made more and more sense.







One day, under the spicy effects from drinking RedBall Whiskey, I decided to tear the bike down to the ground, finish the final TIG welds, and then powder coat the frame and Spitfire Girder front end. I tore the whole damn thing to the ground, and then discovered that I still needed to build a front fender.









For some reason that seemed a daunting project, but ultimately I cut a slice of Bare Knuckles heavy-duty fender blank and went to work. With the help of our certified welder, and master metal fabricator, Tobey, we came up with the perfect fender.

Tobey took care of all my final frame TIG welding between making a set of gas tanks for Rick Krost's board track chassis.
Tobey took care of all my final frame TIG welding between making a set of gas tanks for Rick Krost's board track chassis.



I cut and shaped the fender brackets and tacked them into place. He performed all the final welds. Then all the parts were shipped to Worco Powder for heavy silver and asphalt satin black.

Always a good idea to take shots so I have an inventory of what components went where.
Always a good idea to take shots so I have an inventory of what components went where.

 
 
 
 
 
 

I hauled the tank to Chris Morrison in Harbor City to force the stretched Biker’s Choice flat black tank to match the powder, which he did masterfully. Then George, the Wild Brush put the final touches on all the black components with some simple matching silver pinstriping.





Since Dr. Willie wasn't happy with my top motormount hinge, I added some gussets.
Since Dr. Willie wasn't happy with my top motormount hinge, I added some gussets.



It was time finally, as the rainy season began to subside, to make this Girl run once more. Bruce Tessmer from S&S suggested I install a new Hi-4 single-fire ignition from Crane, along with their all powerful single-fire coil. There was nothing to it, and setting the timing was a breeze.





I also installed high performance, grounded Nology sparkplug wires.
I also installed high performance, grounded Nology sparkplug wires.




I pulled the plugs and the front intake pushrod tube clip. I rotated the engine over until the front intake began to close, then started to stare in the timing hole until the TDC slot appeared. I centered the slot carefully, rotated the ignition plate until the light went out, and presto, it was timed. The instructions called for an additional five degrees for electric start bikes, so I followed the instructions.



Coming apart for paint and upgrades.
Coming apart for paint and upgrades.



I even took shots of some wiring elements, since I didn't have a specific wiring diagram.
I even took shots of some wiring elements, since I didn't have a specific wiring diagram.



Taking shots of BDL belt pulley spacers made assembly a breeze, then I placed various fasteners and components, with notes, in zip-lock bags for organizational purposes.
Taking shots of BDL belt pulley spacers made assembly a breeze, then I placed various fasteners and components, with notes, in zip-lock bags for organizational purposes.



I also decided on a slight cosmetic change to the grips and pegs, and the new Contrast Cut Performance machine pegs and grips did the detail trick. I avoided chrome like the plaque, for a tough hot rod approach. I think it worked with the Metalsport Foose designed wheels and rotors.





The Performance Machine Contrast Cut peg sets. They are clean and make for a solid grip comfortable ride.
The Performance Machine Contrast Cut peg sets. They are clean and make for a solid grip comfortable ride.



John Reed made a comment to me about falling in love with a motorcycle, and I told him I was always in love with the bike I was building. This Mudflab Girl has touched a unique cord with me, and I’m not sure I can explain it. It’s absolutely the most comfortable, tall-guy fit bike I’ve ever built. I’ve tried to study every aspect of this machine and refine every element from the suspension to the electronics, and it’s still a work in progress. But there is something about this machine. It speaks to me, it fits, and it handles well for a chopper.



I called Bruce from Digital Dawg to discuss their keyless installation, and he informed me of a slight glitch. These systems are designed to slip neatly into any stock bike configuration, but nothing about my bike was stock. “You must have a kill switch,” Bruce said. “Most guys have a kill switch on the bars.”







He sent me a very cool kill button, and it worked perfectly to replace my old ignition switch in the backbone of the frame. This became a golden opportunity. I’ve built a lot of custom bikes, and few had kill switches. Like chain guards, kill switches are almost a Code of the West factor. If you need to kill your motor in an emergency situation, you don’t need to be hunting for that super-cool hidden ignition switch.



I followed the Digital Dawg directions and wired the system into my circuit. It works like a champ and is clean as a whistle.



Centramatic

This is one of those smoke and mirrors products that works. It’s like the guy in the seedy bar who hands you a small tainted bottle of liquid and swears that it will double your gas mileage. Don’t get me wrong, some of this shit works. Remember the guys who sold black rubber snakes or long tubes of solid rubber. If you installed them in your handlebars they would reduce vibration significantly. They may work, but they lack the obvious cool factor, and installation was a bear.

Before Centramatic.
Before Centramatic.





I watched the Centramatic youtube video around these puppies and was immediately impressed. I took a set of the stainless steel balancers to my local bike shop and asked if they would install them. The shop, Bennett’s Performance, is not a high-end chopper fab shop. It’s more of a performance, tough city streets, Sons of Anarchy style shop, but none of the customers would step up and install these puppies around their big buck Performance Machine custom rotors, or have them interfere with their brand new Chip Foose designed Metalsport billet wheels.

I cleaned the rotors thoroughly before installation.
I cleaned the rotors thoroughly before installation.





That left the mission to my outlaw self. I wanted to give them a shot, and most folks would never notice the thin polished stainless steel backing or the ring of balancing material around my Chip Foose designed stainless rotors. Here’s what the company says about these puppies:
 
Centramatic On Board Continuous Wheel and Tire Balancers are a proven life cycle cost solution designed to smooth your ride and extend tire life with a unique “On-Board” balancing system for steer, drive and trailer axles for light duty and heavy trucks.

Advertisement
 
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Reader Comments


Bout time Bro, she's a keeper [at least till the next one ].
Always enjoy the wrap-up story Bandit.

Let us know how she rides in the weeks to come.....later my Flht is callin' me.

Tom
ogden, UT
Saturday, April 13, 2013
Editor Response The wrap-up story should be the ride to Paso, but we'll see, maybe Laughlin.
--Bandit
185 main
45 slow/pilot jet
'88 Sportster needlel/with 1 dynojet spacer from dynojet kit
2 coils cut from stock slide spring for start
1/8 DIA. drill hole in slide. Any hole bigger the slide is junk!
2 to 3 turns on idle air mixture screw. More than 3 turns go
to next size up slow jet.
Also it is very easy to pinch the slide diaphram when reassembling
the carb. Choke cable can be tricky also. The needle assembly must
seat properly.

You should asked me damn it!!

pablo
Hoopeston, IL
Friday, April 12, 2013
Editor Response Yep, I ended up boring out the 48 slow jet, and she is beginning to respond. All the other mods were previously made by Trock I believe. But I will go over them again with you. I have another CV carb. Do you want to perform a tech on it?
--Bandit
I've been following your mudflap girl project from the get go, nice job great styling.

Byrdman
clay, NY
Wednesday, April 10, 2013
Editor Response Thanks. She is the finest, best handling custom I ever built.
--Bandit
I'm better at lookin' at pictures than I am at doin' a lot of readin', but I have ta say them is fine lookin wheels (foose) on that bike, kinda got that old crager look, nice.

Devin Mansfield
liverpool, NS, Canada
Wednesday, April 10, 2013
Editor Response Foose does a helluva job with his designs. He understands the old school element.
--Bandit

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