Lucky Devil 1:
Stretching Sportster Tanks
By Bandit and Kent

LUCKY DEVIL 
BANNER

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Lucky12 
Whole Bike From Side

The bike is Lucky Devil 001, the first Chopper with a Lucky Devil VIN number. The Devil's crew is currently finishing-up the final steps to become a licensed Manufacturer.

"We have no intentions of large production runs," Kent said. "We just want to provide our customers with the ability to purchase a fair insurance rates, easy registration and so on."

This bike is destined for a regular Lucky Devil customer, Mike. As usual Kent is responsible for mock up, fabrication and final assembly. "We plan on shooting semi gloss black paint with some gold leaf scroll work," Kent said lighting his torch, "and red pinstriping will be handled by Jesse Galvan. We are also thinking about a tooled leather seat for this project."

Lucky13 Oil 
Tank Tabs
The Choppers Inc. Oil tank tabs welded into place. "It was a breeze to install," Kent said.

The front end is a 15-over springer from Denvers Choppers, "One of my favorite springers," the little Devil muttered. "We ordered it without chrome and fender mounts. We'll fabricate custom fender mounts before chroming." The frame for the first Devil production bike was ordered from Xtreme Cycle design. It has a 3-inch stretch in the back bone and 6 inches in the single down tube, coupled with a 40 degree rake. "We run all Performance Machine brakes (another L.D.M.W. preferred product), hand and foot controls as well as their hydro clutch assembly."

Lucky1 
Bottom of King Tank
Here we go, this is a King Sporty tank. The first thing Kent did was remove the old tank mounts and fit it with flush mounts. "Then I measured for the size of backbone (1.5-inch), Kent said, "and prepped them on the mill before tacking them on the bike."  

For the drive train they will launch this monster with a 124-inch TP motor , Baker 6-speed left side drive, Kenny Boyce primary , Spike starter , Extreme machine wheels, and Metzler tires. The tank tabs and bungs are Lucky Devil items and they use Softail style rubber inserts. The oil tank is a Choppers Inc. product (mounting was a snap ).

Lucky2 
Bottom On Frame
The tank tabs and bungs are Lucky devil items and they use Softail style rubber inserts.

Lucky3 Tabs 
On Frame
Here is a under shot with the tank and mounts welded in place.

Lucky4 Tank 
In Place On Frame

Lucky5 Tank 
From Side
Here's shots of the tank mounted, but the Lucky Devil wasn't satisfied, "I think it needs a stretch!"

"For cosmetic tank stretch material I like to use 18 gauge steel sheets," Kent said. "It is easy to work with but needs some trim work on the edges to give it some body. For this I used 1/8-inch round rod. I use the Tig welding process on tank stretch jobs with .035 or 70s-6 welding rod."

Lucky6 
Stretching Material Over Tank
Here's the 18-gauge Lucky Devil stretch material ready to apply to the tank. "This is a basic stretch, no power hammer or English wheel needed,"Kent said. "It takes some care to get it straight but still it's not too tricky." 

Lucky7 
Stretching Material Formed

Lucky8 
Stretched Tacked
"Here I have it tacked it," Kent added, "ready to add the trim on the edge of the stretch and complete welding."

Lucky9 
Stretch Welded
How's that for a hot looking tank?

Lucky10 
Welded From Top

Lucky11 
Trimmed tank Edge
This shows the bulk added to the stretched tank with the 1/8-inch rod ground smooth.

Lucky14 Top 
Motormount
Here is a shot of the top motor mount. Just a few more things to do before he can pull the motor and start frame molding to flow the tank into the frame.

"For the top motor mount I like to use counter bored bungs to mount to the heads," Kent explained, "and a counter bored bung and a threaded bung to mount to the frame and different tubing designs to join them all together." The stock style motormounts with the slots are used in the event that studs are used in the heads. With this set up they use 3/8-inch Allen head fasteners for a cleaner look.

The Lucky Devil will keep us posted as the first Devil progresses.

--Bandit

LUCKY DEVIL 
BANNER

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