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The gas welding wasn't progressing as well as I thought it
might. The heat was taking its toll on the edge of the tubing and
would cause extensive grinding to make it fit again. I stopped and
broke out the MIG. I practiced for a while adjusting the voltage and
wire feed. I finally got up the guts to attempt the short welds along
the strap to the tubing. It worked out fine. I cleaned the welds and
polished the inside of the tubing with emery cloth one final time
before painting the exterior with a heavy gloss black rustoleum paint.
Then I discovered one final glitch. The cheapo air cleaners
were designed to be fastened with set screws, bogus ones that were
basically sheet metal screws. I jammed to the hardware store and
bought a couple of Allen 10/32 set screws. I drilled the holes out
and taped them to fit the set screw, then buried the screws in blue
Loctite.
Just one final touch. The long 5/16-inch bolt that held the
unit in place fit fine, but since it ran between two straps and a
bracket to the top motor mount, with a large gap inbetween, it would
flex if tightened too much. So I drilled the end of the bolt and
installed a cotter key to prevent it from ever backing off.
I think that's it. Let me know what you think.
--Bandit
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